
Major diameter is the outermost measurement across external thread peaks. Minor diameter is the innermost measurement across the roots of internal threads. Both define mating clearances and strength.
Thread diameter dictates fit and engagement. It affects hole clearances, shear area, and clamp load capacity. The wrong diameter can cause binding, stripping, or joint failure.
ISO and ASME standards list nominal thread diameters and tolerance classes for each series. For example, ISO Metric uses “M” plus diameter in millimetres, while Unified threads use inch-based series.
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